Although nowadays many companies claim their systems are fully automated, small scale producers should realistically consider the skills of their operators, the ease of operation and the need for maintenance. In this aspect, systems with a simple machine layout might be preferable.
Consistency: The refining process helps to create a consistent flavor and texture throughout the chocolate.
Is it possible to produce dark, milk and white mass using identical equipment or even on the same production line?
From the paste mixer the coarse unrefined chocolate paste is transported to the buffer above the pre-refiner. A fully automated slide gate feeds the coarse chocolate paste to the rolls.
The unit is jacketed for product temperature control and typically a multi valve opening in the bottom fitted with a large discharge augur.
With most of the systems in most of the cases it will be possible to produce chocolate of at least acceptable quality. Fine-tuning and final choice saf to be made in every single case; it is always both recipe and process that influences bitiş quality and there is no ‘out-of-the-box’ solution. So the best possible advice might be:
If low shear downstream applications like moulding are in the focus, low yield values are important; here ball milling could be an advantage. On contrary, if the mass saf to move fast, for example, if pumped or sprayed infinite viscosity is more important and roller refiners might be preferential.
Excess chocolate: The machine kişi be used to refine excess chocolate, reducing waste and increasing efficiency.
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The perfect mixture is achieved by the system of stirrers, maden balls – metallic spheres with the temperature control and the pump, which allows to recirculate and to repeat the process for several times until the mass becomes even.
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